International Journal of Advanced Engineering and Management System Logo IJAEMS
Back
Research Article Matrix Node

IoT-Based Smart Helmet Powered by Worn-Out Solar Panels for Sustainable Industrial Safety

Author(s): B. Goutham, Deepika K, Manju V, Priyadharshini Bai B, Sivaranjani J
Volume RegistryVolume 2
Issue PeriodIssue 02
Published Date28 May 2026

Abstract

Worker safety in hazardous environments such as construction sites, mining areas, and firefighting operations is a critical concern. These environments often expose workers to extreme temperatures, toxic gases, and oxygen-deficient conditions, which can lead to severe injuries or fatalities. This paper presents the design and implementation of an IoT-based Smart Safety Helmet that continuously monitors environmental conditions and provides automatic safety responses.The system uses sensors to detect temperature, gas concentration (ppm), and oxygen levels. A cooling fan is activated when the temperature exceeds safe limits, while an oxygen supply mechanism is triggered when the air becomes unsafe for breathing. Additionally, a GPS module enables real-time location tracking of workers, which is essential during emergency rescue operations. The system is powered by a rechargeable battery with solar-assisted charging for continuous operation. The proposed solution is cost-effective, energy-efficient, and highly suitable for real-world industrial applications.

Keywords

IoT Smart Helmet Worker Safety Gas Sensor Oxygen Monitoring GPS Tracking

References (11)

  1. A. Kumar, S. Verma, and R. Singh, “IoT-Based Smart Safety Helmet for Hazardous Environment Monitoring,” International Journal of Engineering Research & Technology, vol. 9, no. 5, pp. 234–239, 2020.
  2. P. S. Chauhan, A. Tiwari, and M. K. Sharma, “Design and Development of Smart Helmet for Industrial Safety Using IoT,” International Journal of Innovative Technology and Exploring Engineering, vol. 8, no. 9, pp. 1456–1460, 2019.
  3. L. Xu, W. He, and S. Li, “Internet of Things in Industries: A Survey,” IEEE Transactions on Industrial Informatics, vol. 14, no. 11, pp. 4724–4734, 2018.
  4. M. S. Bhadoria and A. K. Gaikwad, “Solar-Powered IoT Systems for Remote Monitoring Applications,” Energy Reports, vol. 7, pp. 1522–1529, 2021.
  5. N. Pantazi, T. Moshou, and D. Tamouridou, “Advanced Sensing Techniques for Environmental Monitoring,” Computers and Electronics in Agriculture, vol. 121, pp. 57–65, 2016.

Format Citation Record

B. Goutham, Deepika K, Manju V, Priyadharshini Bai B, and Sivaranjani J, "IoT-Based Smart Helmet Powered by Worn-Out Solar Panels for Sustainable Industrial Safety," Int. J. Adv. Eng. Manag. Syst., vol. 2, no. 2, pp. 324-331, 2026. doi: 10.65379/IJAEMS/V2-I2-28May2026-P75.